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Question Paper is as Follow :
Scheme for Capacity Building in Textiles Sector – समर्थ (Samarth)
RESOURCE SUPPORT AGENCY
Assessment Sheet – Total Marks:100
Total Time allotted : 25 Min
Question Paper – 1
Module: Sewing Machine Operator
Course Code : TC GMT 06
Part – 1: PRACTICAL
1 Process Preparation
a Demonstrate the points to be checked with the stitching material before start working – 2 marks
b Demonstrate the points to be checked at machine before starting – 2 marks
c Demonstrate the starting-up of Sewing Machine – 2 marks
2 Process/Part Identification
a Identify the needle – 2 marks
b Identify pressure foot lifter – 2 marks
c Identify thread guides – 2 marks
3 Process Operation
1. Demonstrate the operation to rectify the looping stitct
Carry out the process of stitching Circle – 8 marks
Outer Circle: 20cm diameter
Inner Circle: 18cm diameter
Base fabric: Plain woven or knitted single jersey
GSM: approx. 50-150GSM
Stitches per Inch: 10-12
2. Carry out the process of stitching square – 8 marks
Outer square: 20cmX20cm
Inner square: 18cmx18cm
Base fabric: Plain woven or knitted single jersey
GSM: approx. 50-150GSM
Stitches per Inch: 10-12
3. Carry out the process of stitching rectangle – – 8 marks
Size: 20cm x1cm
Base fabric: Plain woven or knitted single jersey
GSM: approx. 50-150GSM
4 Sequencing the process
a Explain the sequence to stitch long sleeves of men’s shirt – 2 marks
b Fix the bobbin in bobbin housing – 2 marks
c Demonstrate measurement of any ladies garments in sequence – 2 marks
5 Safety & Soft Skill Demonstration
a Demonstrate the ways to communicate with fellow worker – 2 marks
b Identify the Emergency stop button – 2 marks
c Demonstrate the fire evacuation plan – 2 marks
Part – 2: VIVA
1 Terms & Definition
a What is meant by Selvedge? – 2 marks
b What is hand wheel? – 2 marks
2 Purpose of Process/Operation
a What is the purpose of stitching? – 2 marks
b What is the purpose of feeding process? – 2 marks
c What is the purpose of inline checking? – 2 marks
d Why is the thread control mechanism required? – 2 marks
3 Function Of Parts/Auxiliaries
a What is the function of feed dog? – 2 marks
b What is the function of stitch length dial? – 2 marks
c What is the function of needle? – 2 marks
d What is the use of bobbin case? – 2 marks
4 Quality Aspects
a What happen when wrong bobbin colour thread is used? – 2 marks
b What is the effect of missing stitches on seams? – 2 marks
c What is stitch per inch (SPI) range for casual shirts, blouses, tops
a) 3-5 b)6-8 c)10-14 d) 20-30 – 2 marks
d What size of needle is required for stitching denim fabric – 2 marks
i) 800/14 ii) 120/19 iii) 70/10 iv) 60/8
e What happen if different sizes of components are stitched together? – 2 marks
5 Safety & Soft Skill Demonstration
a In which direction should operator pull his/her chair while operating the machine? – 2 marks
b To raise & lower the machine head which hand should be used? – 2 marks
c Which are the common electrical hazard in the workplace? – 2 marks
d Why do you wear slippers while sewing? – – 2 marks
e What step we should take first when someone get injured while working on
machinery? – 2 marks
Sub-total (Part – 1) 56 Marks
Sub-total (Part – 2) 44 Marks
TOTAL (Part 2 + Part 3) 100 Marks
Question Paper – 2
Module: Garment Checker
Course Code : TC GMT 04
Part – 1: PRACTICAL
1 Process Preparation
a Demonstrate the process of table cleaning and setting – 2 marks
b Demonstrate the process of preparing inspection system for garment measurement – 2 marks
c Demonstrate the process of collecting finished garments after stitching for checking – 2 marks
2 Process/Part Identification
a Identify size of label – 2 marks
b Identify the different stitches used for different parts of the garment – 2 marks
c Carry out the process of random sampling inspection – 2 marks
3 Process Operation
a Carry out the process of measurements for upper body parts – 8 marks
b Referring the general inspection level, for lot size of 100,400,600,1000,5000 identify sample size for checking, MQ – 8 marks
c Carry out the process of checking the fabric defects and putting a sticker – 8 marks
d Carry out the measurement of – 8 marks
a)Centre front bodice length b) Bust c)High bust d)Centre back bodice length
4 Sequencing the process
a Demonstrate the activities involved in collar T-shirt Checking – 2 marks
b Demonstrate the activities involved in pocket measurement checking – 2 marks
c Demonstrate how to take sleeve measurement – 2 marks
5 Safety & Soft Skill Demonstration
a Demonstrate the correct way of communication with seniors – 2 marks
b Demonstrate how will you apply for a leave – 2 marks
c Demonstrate how to communicate with the fellow worker – 2 marks
Part – 3: VIVA
1 Terms & Definition
a List the types AQL’s? – 2 marks
b What is broken stitches? – 2 marks
c What is sewing thread? – 2 marks
d What is selvedge? – 2 marks
2 Purpose of Process/Operation
a What is the purpose of inspections? – 2 marks
b Why is it important to take the measurements before making the patterns? – 2 marks
c What is the purpose of garment checking? – 2 marks
d Explain the importance of AQL in the industry? – 2 marks
3 Function Of Parts/Auxiliaries
a Why should we use trimmer? – 2 marks
b Explain different types sampling process – 2 marks
c What is the purpose of inline checking? – 2 marks
d What is the function of measuring tape? – 2 marks
4 Quality Aspects
a How to measure the length of garment? – 2 marks
b What are the weaving defects? – 2 marks
c Predict the situation – 2 marks
d Write the causes for drop stitch? – 2 marks
e Give the factors for promotion of puckering – 2 marks
5 Safety & Soft Skill Demonstration
a How to behave with fellow worker? – 2 marks
b What is the importance of good behavior? – 2 marks
c What are the general work ethics? – 2 marks
d Identify the safety signage – 2 marks
a)Emergency exit b) Washroom ahead c) Upstairs d) Working area
Sub-total (Part – 1) 56 Marks
Sub-total (Part – 2) 44 Marks
TOTAL (Part 2 + Part 3) 100 Marks
